Case Study Solutions GEN2 T-A® Case Study: Industry: Part: Material: Holder: Insert: Depth: Diameter: 1106 Structural Sttel/Fabricator 44W Structural Plate 44W Structural Steel 13/16” (20.65mm) 4” thick plate (101.6mm) 450H-0022-HE 26005H-075F Allied Machine Solution GEN2 T-A • 1230 RPM • 0.007” IPR (0.18 mm/rev) • 8.8” IPM (223.52 mm/min) • Cycle time = 45 seconds • Tool life = 1,500 linear inches Previous Tooling Dormer HSS Twist Drill • 525 RPM • 0.010 IPR (0.25 mm/rev) • 5.25 IPM (133.35 mm/min) • Cycle time = 1 min 12 sec • Tool life = 25 holes The Advantages The GEN2 T-A eliminated the poor chip formation while significantly reducing the cost-per-hole. • Reduced the cost-per-hole from $14.00 to $0.70 • Total cost savings of 95% The Challenge The customer is drilling solid

Join for free to read