STARD optimized the space frame of an electric race car using Altair HyperMesh to meet evolving safety regulations without sacrificing performance. Traditional approaches required repeated iterations and added mass to achieve compliance. Using FEA-driven optimization, STARD redistributed material, refined tube diameters, and reinforced critical areas while eliminating unnecessary weight. High-fidelity modeling captured plastic deformation and demanding load cases, reducing reliance on physical testing. The final design achieved a 20% weight reduction while improving stiffness and durability. The streamlined workflow shortened development timelines, reduced costs, and enabled STARD to balance motorsport performance with stringent safety requirements.

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