The manufacturing sector is being reshaped by AI and digital twin technology, enabling greater efficiency, accuracy, and autonomy. Traditional simulation tools often fall short, but bi-directional, real-time digital twins allow manufacturers to optimize capital projects, reduce costs, and minimize disruptions. Challenges such as high startup costs, talent shortages, and siloed systems remain, but Accenture and NVIDIA are addressing them with Omniverse-powered digital twins and physical AI solutions. Projects with KION and Schaeffler showcase benefits from warehouse optimization to robotics simulations, reducing capex and opex while accelerating innovation, collaboration, and operational excellence.

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