Case Study

The manufacturer of a fuel rail for an internal combustion engine turned to Dura-Bar 65-45-12 continuously cast in a near-net shape.

The manufacturer of a fuel rail for an internal combustion engine turned to Dura-Bar 65-45-12 continuously cast in a near-net shape.

Pages 1 Pages

Fuel Rail Industry Automotive Dura-Bar Grade 65-45-12 Ductile Iron Original Material Sand Castings Problems Solved Pressure Issue, Machining Cycle Time, Material Quality In need of particular material specifications and a large volume of parts, the manufacturer of a fuel rail for an internal combustion engine turned to Dura-Bar 65-45-12 continuously cast in a near-net shape. Material requirements were a problem for the manufacturer of the fuel rail, part of the electronic hydraulic unit injector (HEUI). Aluminum couldn’t withstand the operating pressure of 6,000 psi. Iron sand castings had porosity and inconsistency. Other quality requirements included dimensional control and bend & bow tolerances. Steel had a lengthy extrusion process and a lot of time was requir

Join for free to read