Case Study: Entry Door Frame Manufacturer Customer: Entry Door Frame Manufacturer Challenge: Create easy-to-assemble and maintain, attractive door frame A major manufacturer of entry door frames wanted to create a product that looked good and was easy to assemble and maintain. The design required separate vinyl cladding profiles for the jamb and casing components, and presented three major challenges: 1. The proposed design relied upon the installer to properly hand- caulk the joint between the casing and the jamb, which added objectionable labor and material costs and did not ensure consistent performance against water infiltration; 2. The desired assembly process resulted in exposed fastener heads on the casing cladding, which was aesthetically undesirable; and 3. Breaching the vinyl cla

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