Case Study

CASE STUDY: EXTREME TEMPERATURE FORMING ROLLS

CASE STUDY: EXTREME TEMPERATURE FORMING ROLLS

OVER 50 YEARS OF ENGINEERING EXPERIENCE bernalrotarydies.com bernalrotarysystems.com sales@bernalinc.com 2960 Technology Dr. Rochester Hills, MI 48309 1.800.BERNAL1 Design a two roll station on a base with controls to rotate and heat a pair of 12 inch diameter rolls with forming shapes to a controlled 1000 degrees f for a heat forming application. Design forming rolls with electrical heaters capable of 1000 degrees f at the exterior of the rolls. Using multiple piece construction, ceramics and ceramic coatings were used to insulate and manage heat movement through the roll to eliminate the need to liquid chill shafts and bearings. Using high temp insulation materials, Bernal created a heat containment structure in the cutting frame to reduce heat migration from the rolls to the

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