Case Study

CASE STUDY: DISCONTINIOUS COPPER STRIP WIRE HARNESS

CASE STUDY: DISCONTINIOUS COPPER STRIP WIRE HARNESS

OVER 50 YEARS OF ENGINEERING EXPERIENCE bernalrotarydies.com bernalrotarysystems.com sales@bernalinc.com 2960 Technology Dr. Rochester Hills, MI 48309 1.800.BERNAL1 Design an automated assembly system for a 21 foot long 2 inch wide flat wire harness. The harness would have 8 lanes of copper that would all start at the same beginning and terminate at different lengths then a gap then return for another length in the same lane. Each of the 8 lanes would be different in length and number of starts and stops. The pattern of starts and stop would change from product to product. Develop a low tension level wound unwind capable of lower than 1lb of tension to not elongate and thin the copper. Design multiple independent feeds that are programmable for intermittently feeding the lanes while

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