Case Study

An Apparel Manufacturer with 4,000 Employees Speeds Up Style Changeovers and Frees Up Capacity

An Apparel Manufacturer with 4,000 Employees Speeds Up Style Changeovers and Frees Up Capacity

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Client A garment manufacturer in Indonesia employs 4,000 workers producing knitted apparel products. Challenge The company was receiving pressure to change over from one style to the next more frequently with smaller production runs. During an operational assessment, TBM and the company discovered a major loss in efficiency due to excessive changeover times when switching to new styles. Changeover was taking an average of 35 hours. The

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