Case Study
ALVAN Reamer Cutting Ring Style, General Machining
Case Study Solutions ALVAN Reamer Cutting Ring Style Case Study: Industry: Part: Material: Item: Depth: Diameter: 9801 General Machining Hydraulic Transmission Component Grey Cast Iron 0.5023” 1.20” 92440 P01 Allied Machine Solution ALVAN® Reamer • 2200 RPM • 289 SFM • 0.019 IPR • 41.80 IPM • Cycle time = 1.7 seconds • Tool life = 3176 parts Previous Tooling BIG Kaiser Finish Bore • 3802 RPM • 500 SFM • 0.003 IPR • 11.41 IPM • Cycle time = 12.6 seconds • Tool life = 75 parts The Advantages The ALVAN Reamer successfully accomplished the customer’s goals by achieving increased tool life and lowered costs. The solution also reduced cycle time and achieved a superior finish. • Decreased cycle time by 86.5% • Increased tool life by 41.3% • Overall cost savings = $2,407.26 or