Case Study
ALVAN Reamer Cutting Ring Style, Heavy Equipment
Case Study Solutions ALVAN Reamer Cutting Ring Style Case Study: Industry: Part: Material: Item: Depth: Diameter: 9902 Heavy Equiptment Body Relief Valve 4140 Alloy Steel 0.3625" 1.80" AL3610I02797 Allied Machine Solution ALVAN Reamer • 2000 RPM • 190 SFM • 0.003 IPR • 6.0 IPM • Cycle time = 23 seconds • Tool life = 400 parts Previous Tooling Proto-Cutter Floating Style Reamer • 650 RPM • 62 SFM • 0.003 IPR • 1.95 IPM • Cycle time = 1 minute • Tool life = 80 parts The Advantages The ALVAN Reamer helped the customer in multiple areas: it increased tool life, decreased cycle time, and improved the surface finish. • Reduced cycle time from 60 seconds to 23 seconds • Increased tool life from 80 parts to 400 parts • Total cost savings of $4,336.07 or 13.5% The Challenge The c