Statistical process control (SPC) helps manufacturers monitor and optimize production by using real-time data, control charts, and predictive analytics to reduce variability, defects, and waste. SPC integrates data from sensors, IoT, ERP, and machines to create a unified view of operations, enabling proactive adjustments and preventing downtime. Benefits include higher quality, lower costs (20–30% savings), regulatory compliance, and continuous improvement. Case studies show major gains—up to 30% fewer defects and 25% higher yields. Future trends include AI-driven prediction, expanded IoT connectivity, cloud-based SPC, advanced visualization, and stronger cybersecurity.

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