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Non-Contact Laser Gas Analysis Technology Helps Increase Safety Limit New

Challenge: The plant’s electrostatic precipitators (ESP) were being operated based on a safety interlocking limit of 0.8 Vol% carbon monoxide (CO). Using Refuse-Derived Fuel (RDF) as a combustible, this limit caused numerous costly shut-downs of the ESP as well as increased emissions.

Featured Solutions


Adana Cement Inc.
Case Study Adana Cement Inc.
ABB

Cement Barge Unloading
Case Study Cement Barge Unloading
Scientific Dust Collectors

Mountain Cement
Case Study Mountain Cement
Canary Labs

Cement Plant
Case Study Cement Plant
Danfoss

Irish Cement
Case Study Irish Cement
Gullco

J.K. Cement
Case Study J.K. Cement
Renoir Group

Solutions


ESSROC Integrates ISS Solutions for Enduring Support in One of the Toughest Work Environments Imaginable
Case Study ESSROC Integrates ISS Solutions for Enduring Support in One of…
ISS Solutions

Current Signature Test Averts False Indication in Cement Plant
Case Study Current Signature Test Averts False Indication in Cement Plant
Iris Power

Nesher Cement Secures Complex SCADA Environment from Cyber Threats
Case Study Nesher Cement Secures Complex SCADA Environment from Cyber…
Indegy

Basaltic linings extend life of separator and cyclones
Case Study Basaltic linings extend life of separator and cyclones
Kalenborn International

Cement Kiln Sensor Stands up to Highly Abrasive, High Vibration Environment
Case Study Cement Kiln Sensor Stands up to Highly Abrasive, High Vibration…
Conax Technologies

Fixing Costly Limestone Flow Problems at Titan Cement
Case Study Fixing Costly Limestone Flow Problems at Titan Cement
Jenike & Johanson

Huge Operations and Maintenance Savings in a Cement Plant that Uses Rotary Vane Compressors
Case Study Huge Operations and Maintenance Savings in a Cement Plant that…
Sloan Lubrication Systems

Arabian Cement Company Avoids Costly Unplanned Downtime By Solving Complex Vibration Problem
Case Study Arabian Cement Company Avoids Costly Unplanned Downtime By…
Emerson

Emerson’s Condition Monitoring Solution helps Arabian Cement Company protect its critical assets and prevent 70,000-ton production loss
Case Study Emerson’s Condition Monitoring Solution helps Arabian Cement…
Emerson

Grundfos centrifugal pumps cement their status in Poland
Case Study Grundfos centrifugal pumps cement their status in Poland
Grundfos

Momar Helps Cement Manufacturer Control Road Dust by 93% and Improve Community Relations in Honduras
Case Study Momar Helps Cement Manufacturer Control Road Dust by 93% and…
Momar

Holcim Reduces Downtime and Increases Safety with Rosemount 3D Solids Scanner
Case Study Holcim Reduces Downtime and Increases Safety with Rosemount 3D…
Emerson

American Cement Takes on Cybersecurity
Case Study American Cement Takes on Cybersecurity
Cylance

Emami Cement Ltd. secures their business-critical assets with the help of Seqrite Endpoint Security
Case Study Emami Cement Ltd. secures their business-critical assets with…
Seqrite

Cement Manufacturing
Case Study Cement Manufacturing
Garlock

Mobilith SHCTM 220 Synthetic Grease Helps Eliminate Cooler Fan Bearing Failures For Major Cost Savings
Case Study Mobilith SHCTM 220 Synthetic Grease Helps Eliminate Cooler Fan…
Mobil

ASGCO's New Semi-Ceramic Pulley Lagging Solves Slipping Problems at This Canadian Cement Plant
Case Study ASGCO's New Semi-Ceramic Pulley Lagging Solves Slipping Problems…
ASGCO

Mobil SHCTM 632 Synthetic Oil Helps Cement Company Reduce Costly Vertical Mill Bearing Failures
Case Study Mobil SHCTM 632 Synthetic Oil Helps Cement Company Reduce Costly…
Mobil

Increased efficiency in the palletizing process at Go´razdze Cement
Case Study Increased efficiency in the palletizing process at Go´razdze…
COPA-DATA

Mobilith SHCTM 100 Synthetic Grease Helps Cement Mill Reduce Unscheduled Downtime And Repair Costs
Case Study Mobilith SHCTM 100 Synthetic Grease Helps Cement Mill Reduce…
Mobil

Using Causelink Enterprise Allows You To Become Proactive
Case Study Using Causelink Enterprise Allows You To Become Proactive
Sologic

Cement Plant Conveys and Weighs "Green" Bulk Fuel Ingredients in Process to Replace Coal
Case Study Cement Plant Conveys and Weighs "Green" Bulk Fuel Ingredients in…
Flexicon

ACC Cement, Madukkurai
Case Study ACC Cement, Madukkurai
Renoir Group

Mobil SHCTM Polyrex 462 Synthetic Grease Helps Reduce Bearing Failures And Unplanned Shutdowns
Case Study Mobil SHCTM Polyrex 462 Synthetic Grease Helps Reduce Bearing…
Mobil

ACC Cement, WADI
Case Study ACC Cement, WADI
Renoir Group

Handling Cement Based Products For Construction Industry Manufacturer
Case Study Handling Cement Based Products For Construction Industry…
Spiroflow

Retrofit of a Kiln ID Fan
Case Study Retrofit of a Kiln ID Fan
Siemens Drive Technology

Mobil SHCTM 629 Synthetic Circulating Oil Helps Cement Company Reduce Lubricant And Labor Costs
Case Study Mobil SHCTM 629 Synthetic Circulating Oil Helps Cement Company…
Mobil

Mobil Shc™ 639 Synthetic Bearing Oil Reduces Operating Temperatures And Extend Oil Drain Intervals
Case Study Mobil Shc™ 639 Synthetic Bearing Oil Reduces Operating…
Mobil

Irish Cement Ltd
Case Study Irish Cement Ltd
Farrans Construction

Reducing the Cost of Cement Production With Real-time Data and the Wind
Case Study Reducing the Cost of Cement Production With Real-time Data and…
OSIsoft

Plugging, Surging and Wear-Through Virtually Eliminated by Deflection Elbows
Case Study Plugging, Surging and Wear-Through Virtually Eliminated by…
Hammertek Corporation

WatchGuard Appliances In Action At IKN GmbH
Case Study WatchGuard Appliances In Action At IKN GmbH
WatchGuard

Cement Company
Case Study Cement Company
Renoir Group

The Cement Sustainability Initiative
Case Study The Cement Sustainability Initiative
Quantis

Mobilith SHCTM 460 Synthetic Grease Helps Eliminate Oil Leaks And Prevent Production Loss
Case Study Mobilith SHCTM 460 Synthetic Grease Helps Eliminate Oil Leaks…
Mobil

transforming difficult-to-treat municipal effluent into cooling tower makeup water
Case Study transforming difficult-to-treat municipal effluent into cooling…
Suez Water Technologies & Solutions

Mobil SHCTM Gear 320 Synthetic Gear Oil Helps Cement Producer Reduce Power Consumption
Case Study Mobil SHCTM Gear 320 Synthetic Gear Oil Helps Cement Producer…
Mobil

ASGCO Tru-Trainer Eliminates Chronic Belt Damage at Cement Processing Facility
Case Study ASGCO Tru-Trainer Eliminates Chronic Belt Damage at Cement…
ASGCO

Cement Company Solidifies Savings From Improved Asset Maintenance Plan.
Case Study Cement Company Solidifies Savings From Improved Asset…
USC Consulting Group

Bindicator’s solution helps a cement supplier improve the accuracy of level measurement readings for their fly ash silos.
Case Study Bindicator’s solution helps a cement supplier improve the…
Bindicator

Conquering dust
Case Study Conquering dust
Siemens Process Instrumentation & Analytics

A 7-Year Partnership Aiming At Safety, Nuisance Reduction & Optimisation Of The Exploitation
Case Study A 7-Year Partnership Aiming At Safety, Nuisance Reduction &…
EPC Groupe

Trough Conveyor For Limestone
Case Study Trough Conveyor For Limestone
Aviteq

Cement Plant in Texas, USA
Case Study Cement Plant in Texas, USA
Martin Engineering

Bindicator helps provide a cement manufacturer with a continuous level measurement solution
Case Study Bindicator helps provide a cement manufacturer with a continuous…
Bindicator

Conch Cement, Suzhou China
Case Study Conch Cement, Suzhou China
Martin Engineering

Catching Net In A Cement Plant Deuna, DE
Case Study Catching Net In A Cement Plant Deuna, DE
GeoBrugg

Martin® Silo Cleaning and Air Cannons: Cement Industry
Case Study Martin® Silo Cleaning and Air Cannons: Cement Industry
Martin Engineering

Martin Multi-Valve Air Cannon: Cement Plant
Case Study Martin Multi-Valve Air Cannon: Cement Plant
Martin Engineering

Cement Plant, Colombia
Case Study Cement Plant, Colombia
Martin Engineering

March 2016 Success Story Words of Wisdom
Case Study March 2016 Success Story Words of Wisdom
AirPro

The “black magic” of solids flow measurement
Case Study The “black magic” of solids flow measurement
Siemens Process Instrumentation & Analytics

Condition Monitoring of Ball Mill with HD Technologies
Case Study Condition Monitoring of Ball Mill with HD Technologies
SPM Instrument

Product Availability When It Matters Most
Case Study Product Availability When It Matters Most
PT International Corp

Lafarge Cement Plant
Case Study Lafarge Cement Plant
Case Foundation
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