Case Study

Revolution Drill, Tool, Mold, & Die

Revolution Drill, Tool, Mold, & Die

Case Study Solutions Revolution Drill® Case Study: Industry: Part: Material: Insert: Holder: Depth: Diameter: 6015 Tool, Mold, & Die Steel Component H13 1.96" (50mm) 5.9" (150mm) R34X35-40M OP-05T308-H Allied Machine Solution Revolution Drill® • 1000 RPM • 0.004 IPR (0.10 mm/rev) • 4.00 IPM (101.6 mm/min) • Cycle time = 1 minute 28 seconds • Tool life = 15 holes • No pecking required Previous Tooling Sandvik Indexable Drill with two inserts • 900 RPM • 0.002 IPR (0.05 mm/rev) • 1.8 IPM (45.72 mm/min) • Cycle time = 3 minutes 17 seconds • Tool life = 6 holes • Process required pecking The Advantages The Revolution Drill provided good chip formation and could drill the hole without adding time for pecking cycles. • Eliminated pecking cycles • 55% savings in process and throu

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