Case Study

Intl. Assembly Plant

Intl. Assembly Plant

Pages 3 Pages

Case Study – Intl. Assembly Plant  Purpose/Scope – Material Flow:  Optimize tugger and fork flow in Assembly and Body Shops.  Before:  Manpower Required: 17 Tugger Drivers (fulls and empties). Because driver does not pick up empties, another 3 route drivers are required.  Efficiency: well under 95% target .  Utilization: well under 75% target .  Volume: well over 100%.  Approx 4,000 Idle Minutes per Shift across all Bulk Routes.

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