Case Study
GEN3SYS® XT, Oil & Gas/Petrochemical
Case Study Solutions GEN3SYS® XT Case Study: Industry: Part: Material: Holder: Insert: Depth: Diameter: 7001 Oil & Gas/Petrochemical Slip Rings 4140 steel 0.4331” (11mm) 0.60” (15.24mm) 60311S-063S) 7C111P-11 Allied Machine Solution GEN3SYS® XT • 351 SFM (9107 M/min) • 18.60 IPM (472.4 mm/min) • Tool life = 5,040 holes • Cycle time = 1.94 seconds • Cost per hole = $0.08 Previous Tooling Dormer Cobalt Stub Drill • 40 SFM (12.2 M/min) • 1.76 IPM (44.70mm/min) • Tool life = 500 holes • Cycle time = 20.45 seconds • Cost per hole = $0.73 The Advantages The GEN3SYS XT drill drastically improved both time and cost per hole savings. • Decreased cycle time by 90.5% • Increased tool life by 908% • Lowered the cost per hole by 88.76% The Challenge The customer manufactures slip rings fo