Case Study Solutions EcoCut Case Study: Industry: Part: Material: Insert: Holder: Depth: Diameter: 9012 Automitive Spot Welding Electrodes Copper 0.025" 0.625" EC 08R-2.25D 04-E XCET 040102FR-27P H216T Previous Tooling 3 Tool Process MA Ford solid carbide drill • Hole diameter = 0.3750" • Hole depth = 0.710" • Cycle time = 3 seconds • Tool life = 7500 parts MA Ford carbide bar • Hole diameter = 0.4375" • Hole depth = 0.710" • Cycle time = 19 seconds • Tool life = 9500 parts SECO turning/facing tool (2 passes) • First Pass • Hole diameter = 1.50” • Hole depth = 0.650” • Second pass • Holer diameter = 0.625” • Hole depth = 0.025” • Cycle time = 1.2 seconds • Tool life

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