Case Study
Circulation Heater Acts As Duct Heater To Raise Chemical Gas To Correct Process Temperature
Circulation Heater Acts As Duct Heater To Raise Chemical Gas To Correct Process Temperature Problem: A chemical process was to heat 1211 lbs/hour (510 kg/hour) of air to produce an outlet temperature of 1056°F (570°C) and pressure of 1.8 psig (0.26 kPa) from an ambient inlet temperature of 100°F (35°C) at standard atmospheric pressure. The process could only withstand a maximum allowable pressure drop of 1.5 psi (0.22 kPa) across the heating element bundles. These specifications made by the customer for an 8-inch (20 cm) flange heater having a maximum sheath temperature of 1300°F (705°C) and a maximum allowable watt density of 3.5 and 8 W/in2 (0.5 to 1.2 W/cm2). Solution: The high outlet temperature necessitated using three heaters in series. The first of which was a 60 kilowatt heater of