Case Study

BAE Systems

BAE Systems

BAE Systems General Description Scope • IndustrialEngineeringSupport • Analyze current state and implement cost savings based on futurestateplan • Develop,trainandimplementProductionSystem • Developed Lean Training Program (included all salaried and hourlypersonnel) • Developed manpower reduction plan and reduced hourly direct labor from 232 heads to 95 equaling $4.8 million in savings • Wentfrom4shiftsto2shiftsat4days/10hours • Developed new layout and material flow plans and reduced internalWIPby$5million • Launchednewautomatedpaintsystem Success Savings for the customer totaling over $5,000,000

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