Case Study Solutions AccuThreadTM 856 Solid Carbide Case Study: Industry: Part: Material: Item: Depth: Diameter: 8001 General Machining End Cap Structural Steel 1.250" 3.925" TMNK1000-NPT Allied Machine Solution AccuThreadTM 856 • 2156 RPM • 0.002 IPR • 350 SFM • 2.17 IPM • Cycle time = 3 minutes 36 seconds • Tool life = 192 holes Previous Tooling OSG 1 X 11.5 NPT Taper • 10 RPM • 0.01 IPR • 0 SFM • 0.10 IPM • Cycle time = 39 minutes 15 seconds • Tool life = 1 hole The Advantages The customer was blown away by the increase in productivity. • Reduced cycle time from 40 minutes to 3.5 minutes • Increased tool life from 1 hole to 192 holes • Lowered cost-per-hole from $173.96 to $5.88 • Total cost savings = $32,271.00 (96.6%) The Challenge A customer is producing job shop b

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