Challenges • Improve on-time delivery rate of less than 50% for completed assemblies. • Implement dynamic manufacturing system providing improvements in customer management tools, material management processes, job and shop-floor control, bill-of-material (BOM) management, and sourcing of alternate parts. • Double both sales and profitability within three years. Benefits • Achieved annual ROI over 400%. • Improved on-time delivery to 94% and decreased return rate by over 85%. • Increased cycle-count accuracy by more than 90% and productivity by 50%. • Reduced inventory by more than 25%, even as finished goods in Kanbans have risen to required stock levels. • Captured actual labor and margin on a job, assembly, and customer basis with barcode readers througho

Join for free to read